Theory and Design of Automotive Engine

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I Introduction
1 General - Historical development of automobiles, Types of power plant, Principle of engine operation, Classification of engines.
2. Two stroke & four stroke engines; Principles of engine operation (SI & CI), Scavenging - systems, theoretical processes, parameters, relative merits & demerits; Port timing diagrams, port design. Relative merits & demerits compared to petrol & diesel engines, scavenging pumps.

II Engine components –
Classification/types, function, materials, construction details, design and manufacturing processes of the following engine components
3. Cylinders and liners - design, cylinder wear and corrosion, details of water jacket, dry and wet liners, Cylinder head - design;
4. Piston, piston rings, piston pin - design - stress analysis, methods of manufacture, compensation of thermal expansion in pistons, heat treatment, piston ring selection, limits of fit for pins
5. Connecting rod - design, effects of whipping, bearing materials, lubrication
6. Crank shaft - design, firing order, balancing and torsional vibration analysis, vibration dampers, bearings,. Lubrication
7. Flywheel - design; Camshaft - drives of cams, materials, Types (only descriptive)
8. Valve and valve mechanism - design, types of valve operating mechanisms, valve springs, guides, push rods, rocker arms, tappets, valve timing diagrams
9. Crank Case- Design of crank case, oil sumps and cooling features
10. Manifolds-construction and design of inlet and exhaust manifolds.

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